The Most Important Industrial Chemical in the World…and a Lesson Learned (2024)

The thick liquid used to be called "oil of vitriol," since it was originally made by the distillation of "green vitriol," or iron sulfate as we know it today. It was so corrosive and nasty that the term "vitriolic" entered our vocabulary to describe language that was particularly disagreeable.

Sulfuric acid is the substance that, in movies at least, sizzles through metal, burns skin and dissolves corpses. Although in real life it is not quite as deadly as in works of fiction, it is bad enough. We sometimes use it as a drain cleaner to dissolve all the accumulated guck which includes items ranging from hair to toothpaste tube caps. There is an important point worth noting about using concentrated sulfuric acid as a drain cleaner. It must never be mixed with any of the other commonly available drain cleaners which are based on lye (sodium hydroxide). Combining these two generates a tremendous amount of heat, enough to melt plastic pipes, as well as toxic acid vapors!

So if sulfuric acid is so dangerous, why are their tankers and trains criss-crossing the continent loaded with this liquid? The reason is actually simple. Sulfuric acid is the world's most important industrial chemical! In North America we produce about 50 million tons a year, mostly by burning sulfur to form sulfur dioxide which is then reacted with water. Why do we need all that sulfuric acid? Primarily to produce fertilizer. Sulfuric acid converts insoluble phosphate ore into a valuable fertilizer known as "superphosphate." Without this we could not even contemplate feeding the world. Then there are the detergents, the dyes, the drugs, the explosives, the paints, the metals and the car batteries, all of which require sulfuric acid for production.

Sulfuric acid also occurs in nature. Oil, coal and gasoline all contain small amounts of naturally occurring sulfur compounds. When these burn, their sulfur content is released as sulfur dioxide, a gas that eventually combines with moisture to form sulfuric acid. Presto, we have acid rain! In some areas the rain can be acidic enough to corrode limestone used in building construction. Limestone is calcium carbonate and reacts with sulfuric acid to form carbon dioxide and calcium sulfate that is washed away.

Many years ago during a lecture on acid rain I decided to demonstrate its effects by opening a bottle of the acid and hanging a nylon stocking nearby. The acid vapours soon formed large holes in the stocking. The students were impressed and undoubtedly learned something about acid rain. But I learned something too. I learned about the popularity of nylon underwear! The next day I was confronted by a couple of students who had gone home at night and discovered holes in their finery. Apparently the sulfuric acid vapours had a more wide ranging effect than I had expected. There was some explaining to do in the face of some pretty vitriolic language.

@JoeSchwarcz

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The Most Important Industrial Chemical in the World…and a Lesson Learned (2024)

FAQs

The Most Important Industrial Chemical in the World…and a Lesson Learned? ›

Sulfuric acid is the world's most important industrial chemical! In North America we produce about 50 million tons a year, mostly by burning sulfur to form sulfur dioxide which is then reacted with water.

What is the most important industrial chemical in the world? ›

Sulfuric Acid (H2SO4)

No matter what the year, sulfuric acid heads the list as the number-one produced chemical worldwide. The major use of sulfuric acid is in the production of fertilizers — ammonium sulfate and superphosphate.

What is the #1 industrial chemical? ›

Sulfuric acid is the compound produced in the largest quantity in the industrial world.

Which chemical is most used in industry? ›

Sulfuric acid is the most commonly-produced industrial chemical in the world. Its primary industrial use is to make phosphoric acid which is a main ingredient in most chemical fertilizers.

What is the most important chemical substance? ›

Water (H2O) – No explanation is needed as to how important water is in our life. Basically, water is something that could help us survive even if we don't have anything else.

What is the most important chemical for life? ›

Along with water, life as we know it also needs certain chemical elements – the building blocks of life – including carbon, hydrogen, nitrogen, oxygen, phosphorus, and sulfur. These elements are common in the universe and make up 98% of living matter on Earth by combining to form organic molecules essential to life.

What is the most important chemical reaction in the world? ›

Photosynthesis is the most important chemical reaction in the biosphere, as it is the prerequisite for all higher life on earth.

What is the most famous chemical? ›

5 Most Common Chemicals in Everyday Life
  • Water – (H2O) Water is a fundamental chemical in everyday life due to its essential role in sustaining all living organisms. ...
  • Salt – Sodium Chloride (NaCl) ...
  • Sodium Bicarbonate – Baking Soda (NaHCO₃) ...
  • Ethanol – (C₂H₆O) ...
  • Carbon Dioxide – (CO2)
Feb 28, 2023

Which chemical is in most demand in world? ›

Globally, the most in-demand specialty chemicals are electronic chemicals, specialty polymers, industrial and institutional cleaners, surfactants, and flavors and fragrances, according to S&P Global opens in new tab/window.

Which has the highest importance in chemical industry Why? ›

Expert-Verified Answer. Sulphuric acid has the highest importance in the chemical industry because it is used to make many materials such as fertilizers, paints, leather, dyes, jet fuels, kerosene, car batteries, etc.

What is the most important substance in the world? ›

Water is essential for all life and is the most abundant substance on Earth.

What is the most important chemical to humans? ›

Four elements, namely, oxygen, carbon, hydrogen, and nitrogen, are considered the most essential elements found in our body. Oxygen is the most abundant element in the human body, accounting for approximately 61% of a person's mass.

What is the most important chemical element? ›

Carbon is the most important element. No carbon, no life - possibly anywhere in the Universe. And you can add in hydrogen, oxygen and nitrogen. Plus a large number of elements that make up only a small percent of a living organism.

What is the top 5 chemical industry? ›

Top fifty producers by sales (2021)
RankCompanyHeadquarters
1BASFGermany, Ludwigshafen am Rhein
2SinopecChina, Beijing
3DowUnited States, Midland, Michigan
4SABICSaudi Arabia, Riyadh
46 more rows

What is the world's largest volume industrial chemical? ›

Sulfuric acid is the world's largest volume industrial chemical.

What are the world's largest chemical industries? ›

As of December 31, 2021, Dow operates 104 manufacturing sites in 31 countries and employs 35,700 people.
  • Saudi Basic Industries Corp. ...
  • LyondellBasell Industries NV. ...
  • Mitsubishi Chemical Group Corp. ...
  • 3M Co. ...
  • Linde plc. United Kingdom. ...
  • Air Liquide SA. France. ...
  • Henkel AG & Co KGaA. Consumer Packaged Goods. ...
  • Sherwin-Williams Co. Chemicals.

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